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IssuesArchive of Issues2013-1pp.86-91

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R.V. Goldstein, V.M. Kozintsev, D.A. Kurov, A.L. Popov, and D.A. Chelyubeev, "Reconstruction of the Welding Thermal Cycle and Determination of Residual Stresses from Isotherm Traces," Mech. Solids. 48 (1), 86-91 (2013)
Year 2013 Volume 48 Number 1 Pages 86-91
DOI 10.3103/S0025654413010093
Title Reconstruction of the Welding Thermal Cycle and Determination of Residual Stresses from Isotherm Traces
Author(s) R.V. Goldstein (Ishlinsky Institute for Problems in Mechanics, Russian Academy of Sciences, pr-t Vernadskogo 101, str. 1, Moscow, 119526 Russia, goldst@ipmnet.ru)
V.M. Kozintsev (Ishlinsky Institute for Problems in Mechanics, Russian Academy of Sciences, pr-t Vernadskogo 101, str. 1, Moscow, 119526 Russia)
D.A. Kurov (Ishlinsky Institute for Problems in Mechanics, Russian Academy of Sciences, pr-t Vernadskogo 101, str. 1, Moscow, 119526 Russia)
A.L. Popov (Ishlinsky Institute for Problems in Mechanics, Russian Academy of Sciences, pr-t Vernadskogo 101, str. 1, Moscow, 119526 Russia, popov@ipmnet.ru)
D.A. Chelyubeev (Ishlinsky Institute for Problems in Mechanics, Russian Academy of Sciences, pr-t Vernadskogo 101, str. 1, Moscow, 119526 Russia)
Abstract The earlier method for reconstructing the welding thermal cycle from the dislocation of the temper colors and the cold weld joint boundaries was applied in the case of contact flash welding of rod samples. The possibility of using this method to determine the key parameters of the welding processes such as the approach speed of the welded rods, the temperature at the weld center at the beginning of cooling, and the time in which the characteristic temperature isotherm moves to the largest distance from the weld center, which allow one to reconstruct the temperature distribution curve near the weld at any time after the heating termination, was shown. The reconstructed thermal cycle was used to determine the residual stresses in the weld and in the heat-affected zone.
Keywords residual stress, welding, thermal cycle, temperature trace, limit isotherm, graphical-analytical method
References
1.  R. V. Goldstein, V. M. Kozintsev, D. A. Kurov, et al., "Development of a Method for Determining the Welding Stresses from Temper Colors," Vestnik PGTU. Mekh., No. 2, 48-60 (2010).
2.  P. Rayamyaki, V. A. Karkhin, and P. N. Khomich, "Determining the Basic Characteristics of the Temperature Field for Estimating the Type of the Weld Metal Hardening in Fusion Welding," Svarochnoe Proizv., No. 2, 3-7 (2007).
3.  W. F. Sawage, J. J. McCarthy, E. F. Nippes, and S. S. Smith, "Temperature Distribution during the Flash Welding of Steel," Welding J. 30 (12), 585-601 (1951).
4.  N. N. Rykalin, Thermal Foundations of Welding (Izdat. AN SSSR, Moscow-Leningrad, 1947) [in Russian].
5.  E. F. Nippes, W. F. Sawage, H. Suzuki, and W. H. Chang, "A Mathematical Analysis of the Temperature Distribution during Flash Welding," Welding J. 34 (6), 271-285 (1955).
6.  V. A. Karkhin, P. N. Khomich, B. V. Fedotov, and P. Rayamyaki, "Analysis of Thermal Cycles in Contact Flash Welding of Steel," Svarochnoe Proizv., No. 1, 12-17 (2008).
7.  N. S. Tsai and T. W. Eagar, "Selection of Processes for Welding Steel Rails," in Proc. Railroad Rail Welding, Railway Systems, and Management Assoc. (Northfield, NJ, 1985), pp. 421-435.
8.  Building Regulations (SNiP) III-42-80. Main Pipelines: Technological Normative Materials (Moscow, 1980) [in Russian].
9.  K. M. Gatovskii and V. A. Karkhin, Theory of Welding Strain and Stresses (Izdat. LKI, Leningrad, 1980) [in Russian].
Received 26 November 2011
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