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IssuesArchive of Issues2003-2pp.31-38

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M. Ya. Panovko, "Elastohydrodynamic lubrication of a cylindrical roller with rounded edge," Mech. Solids. 38 (2), 31-38 (2003)
Year 2003 Volume 38 Number 2 Pages 31-38
Title Elastohydrodynamic lubrication of a cylindrical roller with rounded edge
Author(s) M. Ya. Panovko (Moscow)
Abstract The reliability of rolling bearings to a considerable extent depends on the distribution of contact stresses on the end face of the roller. A reduction of these stresses can be provided by rounding the axial profile in the edge part. In this case, to determine the contact stresses, it is necessary to solve the problem of compression of elastic bodies having a complex shape. The numerical investigations of [1-4] performed for dry contact showed that the contact stress sharply increases near the edge of cylindrical rollers. However, this effect can be reduced or eliminated by appropriately profiling the roller in the edge region.

Substantially less investigated are profiled rollers operating in the elastohydrodynamic (EHD) lubrication mode, which is typical of many friction units, for example, gearings and rolling bearings. This is mainly due to difficulties associated with providing a stable computational process for solving the respective EHD problem. especially in the case of a severe loading. As applied to the case of moderate loading, a number of numerical results are presented in [5] for a cylindrical roller with a rounded edge. The solution obtained by the lower relaxation method shows, in particular, that the pressure in the edge region in the case of EHD lubrication is higher than that in the case of dry contact.

The aim of this paper is to investigate the EHD lubrication for a short cylindrical roller for various values of the parameter characterizing the edge rounding radius. This parameter is defined as the ratio of the radius of the cylinder to that of the rounding of the edge in the axial direction. We consider both the case where the cylindrical part smoothly mates the edge and the case where this mating is not smooth. The computational algorithm utilized to solve this problem is based on Newton's method applied to solve the system of integrodifferential equations covering the behavior of the EHD contact.
References
1.  M. J. Hartnett, "The analysis of contact stresses in rolling element bearings," Trans. ASME. J. Lubric. Technol., Vol. 101, No. 1, pp. 105-109, 1979.
2.  J. W. Kannel and M. J. Hartnett, "Theoretical and experimental evaluation of edge stresses under severe edge loads, " ASLE Trans. Vol. 26, No. 1, pp. 25-30, 1983.
3.  J. M. de Mul, J. J. Kalker, and B. Fredriksson, "The contact between arbitrarily curved bodies of finite dimensions," Trans. ASME. J. Tribol., Vol. 108, No. 1, pp. 140-148, 1986.
4.  S. Natsumeda, "Application of multi-level multi-integration to contact problems. Part 1. Non-Hertzian contact in rolling bearings," Proc. Instn Mech Engrs. J. Engng Tribol., Vol. 213, No. J1, pp. 63-80, 1999.
5.  A. Mostofi and R. Gohar, "Elastohydrodynamic lubrication of finite line contacts," Trans. ASME. J. Lubric. Technol., Vol. 105, No. 4, pp. 598-604, 1983.
6.  D. Dowson and G. R. Higginson, Elaso-hydrodynamic Lubrication, Pergamon Press, Oxford, 1996.
7.  K. P. Oh, "The numerical solution of dynamically loaded elastohydrodynamic contact as a nonlinear complementarity problem," Trans. ASME. J. Tribol., Vol. 106, No. 1, pp. 88-95, 1984.
8.  S. M. Belotserkovskii and I. K. Lifanov, Numerical Methods in Singular Integral Equations and their Applications in Aerodynamics, Elasticity, and Electrodynamics [in Russian], Nauka, Moscow, 1985.
9.  E. L. Airapetov, I. I. Kudish, and M. Ya. Panovko, "A numerical method for solving lubrication problems for a severely loaded elastohydrodynamic contact," Trenie i Iznos, Vol. 13, No. 6, pp. 957-964, 1992.
Received 19 April 2001
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