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A Journal of Russian Academy of Sciences
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IssuesArchive of Issues2025-6pp.5157-5174

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Total articles in the database: 13427
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Xiang Li, Shanhao Wang, Ningchuang Li, Chengche Zhou, Kang Wen, Junjian Fu, and Haihua Wu, "Energy-Absorbing Properties of Thin-Walled Bionic Gradient Layered Bellows under Axial Compression," Mech. Solids. 60 (6), 5157-5174 (2025)
Year 2025 Volume 60 Number 6 Pages 5157-5174
DOI 10.1134/S0025654425604100
Title Energy-Absorbing Properties of Thin-Walled Bionic Gradient Layered Bellows under Axial Compression
Author(s) Xiang Li (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China;Hubei Provincial Key Laboratory of Design and Maintenance of Hydropower Machinery and Equipment, China Three Gorges University, China Three Gorges University, Yichang, Hubei, 443002 China, lixiangqk@163.com)
Shanhao Wang (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China)
Ningchuang Li (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China)
Chengche Zhou (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China)
Kang Wen (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China)
Junjian Fu (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China; Hubei Provincial Key Laboratory of Design and Maintenance of Hydropower Machinery and Equipment, China Three Gorges University, China Three Gorges University, Yichang, Hubei, 443002 China; State Key Laboratory of Intelligent Manufacturing Equipment and Technology, Tsinghua University, Beijing, China)
Haihua Wu (College of Mechanical and Power Engineering, China Three Gorges University, Yichang, Hubei, 443002 China;Hubei Engineering Research Center for Graphite Additive Manufacturing Technology and Equipment, China Three Gorges University, Yichang, Hubei, 443002 China)
Abstract Inspired by the layered structure of human vertebrae and spider webs, a thin-walled bionic gradient layered bellows (TBLB) was proposed by integrating layered design and gradient-designed filling structures into traditional bellow configurations. This structure enhances energy absorption while effectively reducing the initial peak crushing force (IPCF). A combined experimental and numerical simulation approach was employed to comparatively analyze the energy absorption performance of 0-2 Layer TBLB and traditional multicellular tube (TMT) under axial loading. Results demonstrate that increasing the layered number stabilizes deformation and strengthens energy absorption. Specifically, the specific energy absorption (SEA) of 1-Layer and 2-Layer TBLB significantly improved by 108 and 154%, respectively, compared to 0-Layer TBLB. While 2-Layer TBLB exhibited comparable energy absorption to TMT, its IPCF was 44.1% lower than that of TMT. Additionally, positive-gradient bellow structures outperformed negative-gradient counterparts in energy absorption capability. The effects of multi-layered corrugated cores with different cross-sections and impact velocity (V) on TBLB’s energy absorption were further investigated. Hexagonal multi-layered corrugated cores demonstrated superior energy absorption to circular counterparts, achieving 10% higher SEA and 36.2% improvement in compression force efficiency (CFE). Moreover, the SEA of TBLB increased with rising V, indicating that higher V enhances the energy absorption advantages of TBLB. These findings highlight the critical role of layered design, gradient configuration, and cross-sectional geometry in optimizing crashworthiness performance.
Keywords Bellows, Layer, Bionic, Energy-absorbing effectiveness factor
Received 30 July 2025Revised 26 September 2025Accepted 28 September 2025
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