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IssuesArchive of Issues2017-4pp.457-464

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V.F. Kosarev, A.A. Polukhin, N.S. Ryashin, V.M. Fomin, and V.S. Shikalov, "Influence of the Powder Mixture Composition on the Deposition Coefficient and the Properties of NI+B4C CGDS Coatings," Mech. Solids. 52 (4), 457-464 (2017)
Year 2017 Volume 52 Number 4 Pages 457-464
DOI 10.3103/S0025654417040136
Title Influence of the Powder Mixture Composition on the Deposition Coefficient and the Properties of NI+B4C CGDS Coatings
Author(s) V.F. Kosarev (Khristianovich Institute of Theoretical and Applied Mechanics of the Siberian Branch of Russian Academy of Sciences, Institutskaya 4/1, Novosibirsk, 630090 Russia, vkos@itam.nsc.ru)
A.A. Polukhin (Khristianovich Institute of Theoretical and Applied Mechanics of the Siberian Branch of Russian Academy of Sciences, Institutskaya 4/1, Novosibirsk, 630090 Russia)
N.S. Ryashin (Khristianovich Institute of Theoretical and Applied Mechanics of the Siberian Branch of Russian Academy of Sciences, Institutskaya 4/1, Novosibirsk, 630090 Russia)
V.M. Fomin (Khristianovich Institute of Theoretical and Applied Mechanics of the Siberian Branch of Russian Academy of Sciences, Institutskaya 4/1, Novosibirsk, 630090 Russia)
V.S. Shikalov (Khristianovich Institute of Theoretical and Applied Mechanics of the Siberian Branch of Russian Academy of Sciences, Institutskaya 4/1, Novosibirsk, 630090 Russia)
Abstract The cold gas dynamic spray (CGDS) method used to form composite Ni+B4C coatings from mechanical powder mixture with various content of abrasive components is investigated, and the surface and microstructure of these coatings are considered. An experimental dependence of the deposition coefficient on the abrasive content in the mechanical powder mixture is obtained. The coatings are studied by interference profilometry, optical microscopy, and microindentation methods. The dependence of the bulk and mass B4C content in the sprayed material on the abrasive content in the sprayed powder mixture is obtained. The bulk B4C content in the coating cV ≈0.27 is attained. The dependence of the microhardness of composite CGDS coatings on the boron carbide content in them is investigated. The results of this paper demonstrate that the powder mixture composition significantly affects the CGDS coating growth and the properties of these coatings and can be used to control the properties of the CGDS cermet materials.
Keywords cold gas dynamics spray, mechanical mixtures, composite functional coatings, cermet, 3D profilometry, microstructure
References
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3.  A. Moridi, S. M. Hassani-Gangaraj, M. Guagliano, and M. Dao, "Cold Spray Coating: Review of Material Systems and Future Perspectives," Surf. Engng 36 (6), 369-395 (2014).
4.  A. Shkodkin, A. Kashirin, O. Klyuev, and T. Buzdygar, "Metal Particle Deposition Stimulation by Surface Abrasive Treatment in Gas Dynamic Spraying," J. Therm. Spray Technol. 15 (3), 382-385 (2006).
5.  A. Sova, A. Papyrin, and I. Smurov, "Influence of Ceramic Powder Size on Process of Cermet Coating Formation by Cold Spray," J. Thermal Spray Technol. 18 (4), 633-641 (2009).
6.  K. Spencer, D. M. Fabijanic, and M.-X. Zhang, "The Use of Al-Al2O3 Cold Spray Coatings to Improve the Surface Properties of Magnesium Alloys," Surf. Coat. Technol. 204, 336-344 (2009).
7.  Q. Wang, K. Spencer, N. Birbilis, and M.-X. Zhang, "The Influence of Ceramic Particles on Bond Strength of Cold Spray Composite Coatings on AZ91 Alloy Substrate," Surf. Coat. Technol. 205, 50-56 (2010).
8.  E. Irissou, J.-G. Legoux, B. Arsenault, and Ch. Moreaus, "Investigation of Al−Al2O3 Cold Spray Coating Formation and Properties," J. Thermal Spray Technol. 16 (5-6), 661-668 (2007).
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10.  X. K. Suo, Q. L. Suo, W. Y. Li, et al., "Effects of SiC Volume Fraction and Particle Size on the Deposition Behavior and Mechanical Properties of Cold-Sprayed AZ91D/SiC Composite Coating," J. Thermal Spray Technol. 23 (1-2), 91-97 (2014).
11.  H. Bu, M. Yandouzi, Ch. Lu, et al., "Cold Spray Blended Al+Mg17Al12 Coating for Corrosion Protection of AZ91D Magnesium Alloy," Surf. Coat. Technol. 207, 155-162 (2012).
12.  S. V. Klinkov and V. F. Kosarev, "Cold Spraying Activation Using an Abrasive Admixture," J. Thermal Spray Technol. 20 (4), 837-844 (2012).
13.  Ha Yong Lee, Se Hun Jung, Soo Yong Lee, et al, "Correlation between Al2O3 Particles and Interface Al−Al2O3 Coatings by Cold Spray," Appl. Surf. Sci. 252, 1891-1898 (2005).
14.  D. Lioma, N. Sacks, and I. Botef, "Cold Gas Dynamic Spraying of WC-Ni Cemented Carbide Coatings," Int. J. Refractory Metals Hard Mater. 49, 365-373 (2015).
15.  S. V. Klinkov, V. F. Kosarev, A. A. Sova, and I. Smurov, "Calculation of Particle Parameters for Cold Spraying of Metal-Ceramic Mixtures," J. Thermal Spray Technol. 18 (5), 944-956 (2009).
16.  M. Yandouzi, A. J. Böttger, R. W. A. Hendrikx, et al., "Microstructure and Mechanical Properties of B4C Reinforced Al-Based Matrix Composite Coatings Deposited by CGDS and PGDS Processes," Surf. Coat. Technol. 205, 2234-2246 (2010).
17.  C. Feng, V. Guipont, M. Jeandin, et al., "B4C/Ni Composite Coatings Prepared by Cold Spray of Blended or CVD-Coated Powders," J. Thermal Spray Technol. 21 (3-4), 561-570 (2012).
Received 09 December 2016
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